Whether you're a beginner or a seasoned sewing enthusiast, this stretchy polka dot beanie hat is a satisfying project that’s both practical and stylish. It’s soft enough for a baby’s skin and fashionable enough for older kids or adults. The best part? It’s made from knit fabric and requires just a few seams.
Let’s get sewing!
🧵 Materials Needed
| Item | Quantity |
|---|---|
| Stretchy knit fabric (jersey or cotton spandex) | ¼ yard or fat quarter (2 different fabrics if reversible) |
| Sewing machine with stretch or zigzag stitch | 1 |
| Thread (polyester, stretch recommended) | 1 spool |
| Fabric scissors or rotary cutter | 1 |
| Pins or fabric clips | A few |
| Tailor’s chalk or fabric marker | 1 |
| Measuring tape | 1 |
📏 Measurements and Cutting Instructions
For a child-sized beanie (approx. 1–5 years old):
| Dimension | Measurement |
|---|---|
| Width (around the head) | 17” (stretchy) |
| Height (from forehead to crown) | 9.5” |
✅ Tip: For adult size, increase the width to 20–22” and height to 11–12”.
Step 1: Cut 2 pieces
Cut two identical pieces of knit fabric in a dome shape like a half-oval. This will form the outer and inner layers of your beanie. You can fold your fabric in half and cut along a pattern like this:
Draw a soft curve at the top for the crown of the hat. If you want a pattern template, you can trace a store-bought beanie for reference.
🪡 Step-by-Step Sewing Instructions
Step 1: Sew the Crown Curve
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Take each dome piece (right sides together).
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Sew along the rounded crown edge using a zigzag stitch or a stretch stitch. Use ¼” seam allowance.
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Repeat for the second piece.
Now you have two curved beanie shells—one for the inside, one for the outside.
Step 2: Combine the Two Layers
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Place the two beanie pieces right sides together, aligning the raw edges at the bottom opening.
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Pin all the way around the bottom edge.
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Sew around the entire bottom with a ¼” seam, leaving a 2–3 inch opening for turning.
Step 3: Turn Right Side Out
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Pull the fabric through the opening so the beanie is now right side out.
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Press gently to smooth out the seam, especially around the edge.
Step 4: Finish the Opening
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Fold in the raw edges of the small opening.
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Pin it and topstitch around the entire bottom edge to close the gap and add a professional finish.
✅ Optional: Use a twin needle for a stretchy, neat hemline that mimics ready-to-wear knitwear.
🎩 Step 5: Form the Folded Brim (Optional)
The brim adds extra warmth and style!
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Simply fold up 1.5” to 2” of the bottom edge all around.
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You can tack the sides down with a few hand stitches to secure the brim in place.
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For a reversible hat, don’t sew the brim permanently—just fold it when worn.
✨ Optional Variations
| Style | Description |
|---|---|
| Reversible | Use two different knit fabrics (e.g. polka dots + stripes) |
| Knotted top | Add a knot or small tie at the top before sewing |
| Ears | Insert small bear or bunny ear pieces between the two layers at the crown |
| Patch | Sew on an iron-on patch or applique before assembling |
🧺 Care Instructions
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Machine washable on gentle cycle
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Use cold water and mild detergent
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Air dry or tumble on low
👧 Perfect For...
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Babies and toddlers (use organic knit for sensitive skin)
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Adults (just size up the pattern)
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Gifts, baby showers, or boutique craft fair items
💬 Final Thoughts
This stretchy knit beanie is quick to make, ultra-comfortable, and endlessly customizable. With just a small piece of fabric and a bit of stitching, you can create stylish headwear for any age. It’s also a great scrap-buster project!
If you want a PDF printable template for this hat or a tutorial on adding ears or ties, let me know—I can provide one tailored to your size needs.
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